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Apex III & IV
Co-Log�/Open
01-04
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Batch & Wireless Mobile Data
Collection Applications
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ACCESS
CONTROL:
The simplest and probably most widely used data collection/bar
coding application is Access Control. This application enables
certain approved personnel to have access to certain areas
of a business or home. This is accomplished through the validation
of a scanned badge or keyed-in ID code on a mobile data collection terminal. Validation files are
typically accessed and searched to approve access to the specific
requester. Access Control will also track who enters where,
when and for how long if all associated entrances and exits
are controlled via the Access System.
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ASSET
TRACKING:
Very similar to Inventory Management, Asset Tracking applications
are designed to track a company's assets (typically high valued
assets) according to Identification Tag, Location, Vendor,
When Put into Production/Use, When To Provide Maintenance,
etc. Asset Tracking typically involves the use of bar codes,
data collection technology and some sort of database development.
Several Fixed Asset solutions provides full asset management,
including budgets, status, disposal, depreciation, financial
analysis and ledger management. Fixed Assets solutions should
offer you a simple, flexible yet comprehensive way to control
the acquisition, disposition, transfer and maintenance of
your assets.
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FIELD
SERVICE:
This application will vary from business to business but
typically involves people working remotely to provide a service
to their customer which involves the gathering and sometimes
validation of specific data for applications such as; Route
Account Management, Meter Information, Auto/Truck Mobile Maintenance,
Appliance Repairs, Product Shipping/Deliver,etc. Field Service
applications will sometimes require real-time database validation
and data uploading which involves the use of a 'cell' system.
These applications may only require 'batch/forward' technology
which will may require more intelligence and memory for the
portable unit. Many Field Service applications also involve
the use of bar codes which puts a demand on the portable data
collection unit to be bar code reader ready. Many Field Service
processes include communicating with headquarters, receiving
work assignments, completing work orders, submitting billing
information to accounting, and even ordering parts.
Features and Benefits of a Field Service Application:
- Provides
instant and continuous communication between the field,
dispatchers, and customers for faster and more efficient
service.
- Increased
productivity - eliminates more than two hours a day of unproductive
time per technician.
- Lowered
operating costs - dramatically reduces the need for cellular
phones and pagers.
- Increased
cash flow - automatically captures time sheet and billing
information so manual reconciliation is minimized and invoices
can be sent in minutes instead of weeks.
- Increased
profits - prompts technicians to electronically record additional
service opportunities and automatically sends them to the
sales department for quick follow-up and action.
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LABOR
TRACKING:
A productivity measure of the rate of output of a worker
or a group of workers per unit of time compared to an established
or benchmarked standard or rate of output. Labor Tracking
or Labor Productivity can be expressed as output per unit
of time or output per labor hour. Labor Tracking may also
be associated with Time & Attendance.
Some Time & Attendance Systems are designed for various sized
businesses, where one centralized PC manages employee time,
attendance, scheduling, and job tracking. Produce valuable
management reports, employee accountability, secure audit
trail and easy access to historical data. Bi-directional interface
eliminates the redundant transfer of data to payroll and HR
programs.
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MACHINE
CONTROL:
Initially consist of Machine Hours, Machine Loading, Machine
Productivity and Machine Utilization. These applications are
used to manage and control the following activities and metrics
of Machine oriented Production:
- Machine
Hours: is the amount of time a Machine is running versus
actual labor hours. Machine Hours may be used for planning
capacity and scheduling and allocating cost.
- Machine
Loading: The accumulation by workstations, machine or
machine group of the hours generated from the scheduling
of operations for released orders by time period.
- Machine
Productivity: The rate of output of a machine in a unit
of time compared with an established standard or rate of
output. Machine Productivity can be expressed as output
per unit of time or output per machine hour.
- Machine
Utilization: This is a measure of actual machine time
for output including, setup and run, compared to available
time.
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MANUFACTURING
EXECUTION SYSTEMS:
Manufacturing Execution Systems can be a variety of several
types of detailed Work-in-Process applications. A factory
floor information and communication system, MES will dive
into the detail of the production of a product, managing and
tracking all processes, raw materials, labor management, resource
allocation, data collection and acquisition, operations status,
quality tracking and genealogy, performance analysis and results/decision
based manufacturing. MES will provide real-time feedback from
the factory floor and typically integrates with accounting-oriented
and resource planning systems. MES often involves paperless
work orders.
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MATERIAL
STOCKROOM:
This application requires that either raw material or
tools be issued to either people or work orders. The Stockroom
environment is typically dirty and rugged and for optimum
tracking management requires a mobile wireless scanning terminal.
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PICK-PACK-SHIP:
The process of withdrawing or pulling from stock (utilizing
a mobile wireless terminal with scanner) the components required
to make the products or the finished goods to be shipped to
a customer. Then Packing (scanning against sales order with
a mobile wireless terminal) for safe shipping and unitizing one or
more items of an order, placing into an appropriate container,
and marking and labeling the container with the customer shipping
destination information.
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QUALITY
ASSURANCE:
Quality Assurance or 'quality at the source' is a producer's
responsibility to provide 100% acceptable quality material
whether raw material or finished goods, to the consumer of
the material. The objective is to reduce or eliminate shipping
or receiving inspections and line stoppages as a result of
supplier defects. Quality Assurance applications typically
utilize terminals with scanners to determine the
quality mean of a material and then to compare the sample
material's properties with that of the Mean. Bar coding plays
an important role in Quality Assurance applications as well.
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RECEIVED
INSPECTION:
The function encompassing the physical receipt of material,
the inspection of the shipment for conformance with the purchase
order including the quantity, quality and damage; (scanned
purchased order to identify the contents of expected order
and enter in actual received contents, quality, quantity and
condition using mobile wireless terminals), the identification
and delivery to destination, and the preparation of receiving
reports. For the Received/Received Inspection applications
a terminal with a laser scanner provides for mobility,
user freedom, streamline data input, intelligent directed
put-away and real-time validation and acceptance.
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SHIPPING
AND RECEIVING:
The function that provides facilities for the outgoing
shipment of parts, products, and components. It includes packaging,
marking, weighing, and loading (scanning all data for products
shipped with mobile Terminal) for shipment.
The function of encompassing (reconciliation using a mobile
wireless terminal) the physical receipt of material, the
inspection of the shipment for conformance with the purchase
order (quantity and damage), the identification of delivery
to destination, and the preparation of receiving reports.
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SHOP
FLOOR CONTROL:
A system for using data from the shop floor to maintain
and communicate status information on shop orders (manufacturing
orders) and on work centers. The major sub functions of shop
floor control are: (1) assigning priority of shop floor orders,
(2) maintaining work-in-process quantity information, (3)
conveying shop order status information to the business system,
(4) providing actual output data of capacity control purposes,
(5) providing quantity by location by shop order for work-in-process
inventory and accounting purposes, and (6) providing measurement
of efficiency, utilization, and productivity of the work force
and machines. Using the Apex III or IV terminals can
eliminate the cost of hard wire and provide for a mobile and
wireless production environment. Co-Log / Opencan be configured to develop a company's shop floor applications
to be unique and well defined as well as to fully integrate
into various ERP packages.
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TIME
AND ATTENDANCE:
Typically in Time & Attendance you'll want your employees
to scan in, or key in their employee identification number
as they enter the building or enter their work zone.
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WAREHOUSE
MANAGEMENT / INVENTORY CONTROL / CYCLE COUNTING:
The activities and techniques of maintaining the desired
levels of items, whether raw materials, work in progress or
finished products. An Inventory accuracy audit technique where
inventory is counted on a cyclic schedule rather than once
a year. A cycle inventory count is usually taken on a regular,
defined basis (often more frequently for high-value or fast-moving
items and less frequently for low-value or slow moving items).
Most effective cycle counting systems require the counting
of a certain number of items every workday with each item
counted at a prescribed frequency. Using the Apex III or IV Wireless Terminal and Co-Log
/ Open, companies can configure cycle counting applications
to their unique business processes and operations.
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WORK
IN PROGRESS:
Within Work-in-Progress you'll have products in various
stages of completion throughout the
plant including all material from raw material (raw material
used is scanned to work order and entered through a terminal)
that has been released for initial processing
up to completely processed material awaiting final inspection
and acceptance as finished product or goods. Co-Log
/ Open configures WIP applications to be as unique and
defined as a company's business processes and operations.
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