Two Piece Lamination Process (LLT: Long Life
Top)
This process consists of standard glass heat tempered with an
"adhered" sheet of Sapphire or Fused Quartz ribbon. Both of these
materials are grown in sheets, then the front and back are polished
(~.023" thick) to optical clarity, then the edges are machined
to size. The crystalline sheets are then "adhered", with an optically
clear glue, to the substrate glass. The physical properties of
Sapphire and Ruby (AL203) are closely matched with
Diamond for its hardness characteristics (1200 Knoops) and its
durability, but if used Quartz (SiO2) is much softer (600 Knoops)
and prone to damage such as star like dents due to damaged crystalline.
(Knoops / Wicker are units of measure for hardness).
PSC Inc. LLT design uses the Sapphire version for its high durability.
Typical environments are Retail, Hardware, and Tier 1 Food.
Diamond Like Coating (WRG: Wear Resistant Glass)
This "proprietary" process is done inside a chamber with an ion
deposition process during which layers of various materials are
deposited to a certain thickness. This achieves a hardness characteristic
of diamond (1100 Knoops) and a very slick surface. There are only
two suppliers capable of manufacturing this product and no other
manufacturer is known to have attempted this technology.
This product is widely-used by PSC Inc. as "WRG"; it is also
used by NCR in their model 7870. Typical environments are Retail
and Tier 1 Food.
Tin Oxide Glass (SnO2)
This is standard float glass coated with a thin layer (~ 1 �
inch) of SnO2 as a protective coating, which also provides slightly
added durability. This coating is applied via spray or brush after
the float operation, then pressure heated to finish the process
prior to fabrication and heat tempering. There are only three
foundries in the world that manufacture float glass for the industries
with quarterly allocations. The product variability among these
foundries is negligible, since they have to follow an international
standard.
Scanner Glass Characteristics
Below is a comparison based on all the testing that has been
done since the inception of these products at PSC Inc. The window
designs are ranked in order of performance in a supermarket environment.
SCANNER WINDOW CHART
Window Design
|
Durability
/ Cost Hardness
|
Hardness
(Knoops)
|
Coating
Thickness
|
Coeff. of
Friction
|
Sapphire (LLT)
|
6 - 10 yrs / High
|
1200
|
.023 inch
|
.11
|
Diamond Like
Coating (WRG)
|
2 � 5 yrs / Medium
|
1100
|
NA (proprietary)
|
.14
|
Tin Oxide
(SnO2)
|
2 � 6 weeks / Low
|
650
|
1 micron
|
.12
|
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